New tough plastic is comprised of 50% renewable materials - Could replace ABS plastic

03/25/2016 - 15:17

Dawn Levy


Your car’s bumper is probably made of a moldable thermoplastic polymer called ABS, shorthand for its acrylonitrile, butadiene and styrene components. Light, strong and tough, it is also the stuff of ventilation pipes, protective headgear, kitchen appliances, Lego bricks and many other consumer products. Useful as it is, one of its drawbacks is that it is made using chemicals derived from petroleum.

READ MORE ON ORNL | OAK RIDGE NATIONAL LABORATORY

Ref: A New Class of Renewable Thermoplastics with Extraordinary Performance from Nanostructured Lignin-Elastomers. Advanced Functional Materials (22 March 2016) | DOI: 10.1002/adfm.201504990

ABSTRACT

A new class of thermoplastic elastomers has been created by introducing nanoscale-dispersed lignin (a biomass-derived phenolic oligomer) into nitrile rubber. Temperature-induced controlled miscibility between the lignin and the rubber during high shear melt-phase synthesis allows tuning the material's morphology and performance. The sustainable product has unprecedented yield stress (15–45 MPa), strain hardens at large deformation, and has outstanding recyclability. The multiphase polymers developed from an equal-mass mixture of a melt-stable lignin fraction and nitrile rubber with optimal acrylonitrile content, using the method described here, show 5–100 nm lignin lamellae with a high-modulus rubbery interphase. Molded or printed elastomeric products prepared from the lignin-nitrile material offer an additional revenue stream to pulping mills and biorefineries.